About 950 Steel Rolling Plant
1. Raw material thickness: 2 8 mm
2. Raw material width: 550 800 mm
3. Material: 65Mn high-quality steel
4. Thickness of finished product: 0.5 4 mm
5. Rolling speed: 123 M / min; 369 m/min
6. Coiling speed: 280 380m / min
7. Coil diameter: 508/ 2000 mm
8. Main engine motor: 1250 kW, 400 1200 R / min, 660 V
9. Main reduction ratio: I = 3.25
10. Coiling motor: 550KW, 400 1200 R / min, 660V
11. Coiling reduction ratio: low speed I = 1:8; High speed I = 1:5.4
High-Efficiency Steel RollingLeveraging housingless mill stand technology and PLC-based automation, the 950 Steel Rolling Plant delivers high-speed rolling-up to 18 m/s-and consistent product quality. Its design prioritizes energy efficiency, streamlined processes, and minimal manual intervention, contributing to remarkable throughput and low operational costs, suitable for massive production requirements.
Robust Construction and Advanced FeaturesThis steel rolling plant is constructed from premium mild steel and engineered for long-term, high-temperature operations-up to 1200C. Its double-output gearbox and powerful electric motors ensure steady, reliable performance. The plant also incorporates a water spray system for effective cooling during processing, coupled with a polished, paint-coated surface treatment for longevity.
Flexible Production & Automated ControlDesigned for versatility, the plant can process steel billets and ingots into various finished products, including TMT bars, angles, and channels. Automation is achieved via a modern PLC control system, offering consistent quality and secure operation. The plant's computerized systems enable automatic-grade functionality and real-time process adjustments for optimal output.
FAQ's of 950 Steel Rolling Plant:
Q: How does the 950 Steel Rolling Plant achieve high rolling speeds?
A: The plant uses a housingless mill stand with a robust double output gearbox and high-powered electric motors, enabling rolling speeds of up to 18 meters per second. Its automated PLC control system further optimizes the rolling process for speed and precision.
Q: What materials can be processed in this rolling mill plant?
A: The 950 Steel Rolling Plant is designed to process steel billets and ingots, transforming them into finished products like TMT bars, angles, channels, and rods. This makes it suitable for a range of construction and industrial applications.
Q: Where is this steel rolling plant typically installed?
A: Installation is mainly at steel manufacturing facilities, construction material plants, or industrial production sites. The plant requires a solid foundation to support its weight and capacity, ensuring safe and efficient operations.
Q: What are the main benefits of a housingless mill stand design?
A: A housingless mill stand allows for faster roll changes, higher rigidity, and improved rolling stability. This results in better product quality, reduced downtime, and lower maintenance costs compared to traditional housed stands.
Q: How is the quality of finished steel products ensured?
A: Quality assurance is achieved through computerized automation (PLC control), a polished and paint-coated surface treatment, and precise temperature management-up to 1200C-during operation. Real-time monitoring and automatic adjustments help maintain consistent product standards.
Q: What is the water spray cooling system used for?
A: The integrated water spray system quickly cools the hot rolled steel, preventing thermal distortion and maintaining optimal metallurgical properties. This system is essential for producing high-strength, durable finished products like TMT bars.
Q: When should maintenance be performed on the plant?
A: Routine maintenance is recommended at scheduled intervals based on production usage. Critical components, such as the main drive gearbox and cooling system, should be regularly inspected to ensure long-term reliability and minimize unexpected downtime.