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4500KVA Ferrosilicon Furnace

Name: 4500KVA Ferrosilicon Furnace
Brand: XI'AN SHILLANG TRADING CO. LTD.
Price: 10000000 USD
Availability: InStock

Price 10000000 USD ($)/ Container

Get a Price/Quote

MOQ : 1 Container

4500KVA Ferrosilicon Furnace Specification

Feature
High efficiency, stable operation, low power consumption, PLC automated control

Rating
4500KVA

Condition
Brand new

Type
Submerged Arc Furnace (SAF)

Usage
Industrial production of ferrosilicon alloy

Power
4500 KVA

Voltage
33-35 kV (Primary Voltage)

Size
Customized sizes available

Dimensions
Approx. 8m x 7.5m x 8.5m (LxWxH)

Weight
Approx. 170 Ton

Application
Ferrosilicon production

Fuel Type
Electric

Capacity
up to 25,000 TPA (as per plant design)

About 4500KVA Ferrosilicon Furnace

Technical parameters of 4500kva silicon manganese furnace:

Transformer capacity: 4500kva

Primary side voltage: 11kv

Secondary side voltage: 94 102 122 (V)

Secondary side voltage level: 8, level difference: 4V

Common voltage: 102 (V)

Electrode diameter: 720

Diameter of electrode center circle: 1750

Furnace diameter: 4200

Furnace depth: 1700mm

Shell diameter: 5700

Furnace shell height: 3500 mm

Height of low smoke hood: 1500mm

Electrode stroke: 1200 mm

Electrode lifting speed: 0.5m/min

Cooling water consumption: 280t / h

Advanced PLC Automation for Consistent Quality

This furnace leverages a sophisticated PLC-controlled automation system, offering precise control over operation, temperature, and power input. This advanced technology not only enhances process efficiency but also ensures consistent product quality while minimizing the risk of operational errors and downtime.

Robust Design for Industrial Durability

Built with a heavy-duty steel plate shell, the 4500KVA Ferrosilicon Furnace is engineered to withstand the rigors of continuous industrial production. Its water-cooled system maintains optimal operational temperatures, supported by powerful dust collection and emission controls for environmental compliance and workplace safety.

Comprehensive Service and Customization

Every installation comes with end-to-end service, including on-site installation, commissioning, and staff training. Customizable sizing and color options are available to meet plant requirements, while standard accessories such as electrode hoists, cooling systems, and control panels ensure readiness for production from the start.

FAQs of 4500KVA Ferrosilicon Furnace:

Q: How does the water-cooled system enhance the performance of the 4500KVA Ferrosilicon Furnace?

A: The water-cooled system regulates furnace temperatures up to 1700C, ensuring stable operation, extending equipment life, and reducing the risk of overheating during intensive ferrosilicon production.

Q: What benefits does the PLC controlled automation provide in this furnace?

A: PLC-controlled automation enables precise management of critical parameters, such as power input, electrode positioning, and safety interlocks. This leads to higher efficiency, process stability, and greater safety through features like automatic emergency shutdown.

Q: When can the 4500KVA Ferrosilicon Furnace be commissioned after delivery?

A: Installation, commissioning, and training can typically be completed within 4 to 6 months after delivery, depending on plant preparedness and customization requirements.

Q: Where is this furnace typically installed, and who can use it?

A: This furnace is designed for installation in large-scale industrial facilities engaged in the production of ferrosilicon alloys, including steel plants, alloy manufacturers, and metallurgical industries.

Q: What is the process for producing ferrosilicon in this closed-type submerged arc furnace?

A: The process involves charging a blend of silica, iron source, and reductants into the water-cooled, closed furnace. Graphite electrodes conduct electricity, generating intense heat via electric arc, enabling the reduction reaction that produces molten ferrosilicon alloy.

Q: What standard accessories are supplied with the furnace?

A: Each unit comes complete with electrode hoists, a cooling system, tapping system, and a PLC-based control panel, ensuring comprehensive functionality and streamlined setup.

Q: What environmental compliance features are included with the furnace?

A: The furnace is equipped with a dust collection and emission control system to reduce particulate and gas emissions, ensuring compliance with industrial environmental protection standards.

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