About 1450 Continuous Hot Dip Galvanizing Line
Product Details :
Type : 1450 Continuous Hot Dip Galvanizing Line
Origin: China
Warranty : Yes
Coating: Galvanized
Application : Industrial
Usage : used to produce high quality hot-dip galvanized steel sheets with functions of annealing reduction, galvanizing, finishing, tensioning, passivation and oiling.
Advanced Automation and EfficiencyIntegrated with PLC and VFD control, the 1450CGL line offers fully automatic operations tailored to various steel types and dimensions. Automation not only boosts production speed (up to 120 m/min) but also optimizes energy consumption for high operational efficiency. Touchscreen HMI panels facilitate intuitive monitoring and control, ensuring seamless workflow and consistent output quality.
Robust Safety and Environmental ComplianceSafety measures include emergency stops, overload protection, and comprehensive safety guards, adhering to rigorous international standards. Operational noise stays below 78 dB, contributing to a safer, quieter workspace. Additionally, the system meets global emission norms, ensuring environmentally responsible production without compromising performance or reliability.
Flexible Production and Low MaintenanceModular construction and easy-replacement components reduce downtime and enable quick maintenance interventions. Suitable for extensive substrate types, the line's recoiler/uncoiler can handle up to 30-ton coils, and the cooling section efficiently manages strip temperature. The complete installation package, alongside 24x7 technical support and remote diagnostics, assures dependable performance and minimal operational disruption.
FAQ's of 1450 Continuous Hot Dip Galvanizing Line:
Q: How does the 1450 Continuous Hot Dip Galvanizing Line ensure uniform zinc coating thickness across different steel grades?
A: The line uses an advanced PLC-controlled automation system in combination with air knives and variable frequency drives to regulate line speed and zinc coating weight. This ensures precise, uniform zinc application from 40 to 450 g/m2, regardless of the steel grade being processed.
Q: What is the recommended process sequence for galvanizing steel coils on this machine?
A: The process starts with pre-treatment including degreasing, washing, rinsing, and drying. After heating and annealing, the steel strip enters the zinc pot for immersion. Air knives then regulate the coating thickness, followed by forced air and water cooling before recoiling. This sequence guarantees surface cleanliness and optimal zinc adhesion.
Q: When is on-site installation support provided, and what does it include?
A: Full on-site installation support is provided at the time of machine setup. The service encompasses equipment assembly, calibration, system integration, operator training, and functional testing to ensure the line operates efficiently and meets client requirements from the outset.
Q: Where can the 1450CGL line be installed, and what are the space requirements?
A: The line is suitable for industrial facilities involved in steel processing, coil fabrication, and sheet manufacturing. It requires a space of approximately 52m x 8m x 9m (L*W*H), with appropriate infrastructure for heavy equipment handling and electrical supply at 380V/415V.
Q: What maintenance advantages does this galvanizing line offer?
A: The machine is engineered with modular components that facilitate easy replacement and minimize routine maintenance. High-quality steel structure and robust design contribute to low maintenance requirements, reducing operational downtime and associated costs.
Q: How does the production capacity and speed benefit my manufacturing operation?
A: Capable of producing up to 300,000 tons annually at speeds of 80-120 m/min, the 1450CGL line maximizes throughput, ensuring rapid order fulfillment and scalable operations for large-volume steel galvanizing projects.