About Steel Pickling Line
Product Details :
Type : Steel Pickling Line
Origin : China
Voltage : 220V
Automatic Grade : Automatic
Warranty : 1 Year
Application : used to prepare steel for cold rolling and other finishing processes.
Usage: Industrial
Advanced Steel Pickling TechnologyOur SPL-2024 Steel Pickling Line utilizes both hydrochloric and sulphuric acid solutions for optimal removal of scale and contaminants. The automatic, PLC-based configuration ensures consistent results, adapting seamlessly to varied production demands. With a human-machine interface touchscreen, operators enjoy real-time control, diagnosis, and monitoring, enhancing line efficiency and safety.
Superior Safety and Environmental ComplianceSafety is integral, with features including fume enclosure, emergency shut-off, and acid leak sensors. The system is housed in a robust, corrosion-resistant structure and is engineered to meet or exceed international emission standards. Acid recovery and regeneration systems further reduce environmental impact and operational costs.
Customizable and High-Capacity OperationTailored to client requirements, the SPL-2024 supports material widths up to 2000 mm and handle coil weights up to 30 tons. With high efficiency (96%-98%) and processing speeds from 60-180 m/min, the line provides smooth, scale-free surfaces making it ideal for downstream processes like cold rolling preparation.
FAQ's of Steel Pickling Line:
Q: How does the SPL-2024 Steel Pickling Line process steel strips?
A: The SPL-2024 Pickling Line removes scale and surface impurities from steel strips using a series of acid baths (hydrochloric or sulphuric acid). Strips move through pickling tanks, followed by washing and drying units, producing a smooth, clean surface suitable for further cold rolling or finishing.
Q: What are the main benefits of using hydrochloric or sulphuric acid in pickling?
A: Hydrochloric and sulphuric acids efficiently dissolve scale and oxides, ensuring thorough surface cleaning. This results in improved product quality, facilitates subsequent processing, and reduces surface defects on the final steel product.
Q: When should I choose a push-pull configuration versus a continuous pickling line?
A: A push-pull configuration is ideal for smaller batch sizes or frequent product changes, while a continuous line offers higher throughput and efficiency for large, uniform production runs. Both configurations are customizable to meet specific operational requirements.
Q: Where can the SPL-2024 be installed, and what support is provided?
A: The SPL-2024 is suitable for installation in steel manufacturing plants worldwide. The supplier's engineers supervise installation, ensuring safe and efficient setup according to your facility's needs and layout specifications.
Q: What safety features are included in the SPL-2024 pickling line?
A: Key safety features include a dedicated fume enclosure, emergency shut-off controls, and acid leak sensors. These protect both operators and equipment, ensuring safe operation and minimizing environmental exposure to hazardous substances.
Q: How does the acid regeneration system work, and what are its advantages?
A: The optional acid regeneration system processes spent acids, recovering usable acid and reducing waste. This lowers operating costs, minimizes environmental impact, and ensures compliance with international emission standards.
Q: What types of steel can be processed on this pickling line?
A: The SPL-2024 is capable of processing both mild and high-grade steels in strip form, catering to a wide range of applications and downstream manufacturing processes.