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Industrial Slab Caster Machine

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Industrial Slab Caster Machine Specification

Lubricating System
Centralized Automatic

Control System
PLC Based Automatic

Operating Temperature
Up to 1600C

Frame Type
Modular Welded Frame

Noise Level
Below 80 dB

Motor Power
22 kW

Production Capacity
60 Tons/Hour

Machine Type
Slab Casting

Cooling System
Closed Loop Water Jet

Model No
ISC-8000

Connectivity Options
SCADA/Remote Monitoring

Accuracy
1 mm

Drive
Hydraulic and Motor Driven

Features
Robust Construction, High Accuracy, Easy Maintenance

Voltage
415 V

Power Rating
75 kW

Frequency
50 Hz

Product Type
Industrial Slab Caster Machine

Technology
Continuous Casting

Power Source
Electric

Operating Type
Automatic

Power
75 kW

Pressure
High Pressure Operation

Surface Treatment
Anti-Corrosive Coating

Dimension (L*W*H)
8000 x 2200 x 2500 mm

Weight (kg)
24000 kg

Color
Industrial Grey

Usage & Applications
Slab Casting in Steel Plants

About Industrial Slab Caster Machine

Being a customer centric organization, we are involved in providing a supreme quality range of Industrial Slab Caster Machine. It is well manufactured by making use of optimum quality components and advanced technology in sync with the market norms. It is known for its high operational fluency, robust construction, excellent power efficiency and minimum maintenance. Clients can avail this Industrial Slab Caster Machine in divergent technical options at reasonable prices.

Advanced Continuous Casting Efficiency

The ISC-8000 offers seamless automation and precise control for high-volume slab casting. Equipped with a robust copper tube oscillation mould and advanced drive control via VFD, this machine maximizes throughput and consistency. Its closed-loop cooling system and laser alignment ensure uniform slab quality, while the centralized lubrication and anti-corrosive frame provide extended machine longevity.

Unmatched Safety and Operator Control

Safety features like emergency off, fault alarms, and safety interlocks are integrated throughout the ISC-8000. Operators benefit from a modern touch panel HMI interface and comprehensive sensor feedback, monitoring critical levels, temperatures, speeds, and positioning. The PLC-based system ensures that any operational anomalies are promptly detected, maintaining a secure working environment at all times.

Flexible Integration and Remote Monitoring

The ISC-8000 supports seamless plant integration with connectivity options such as SCADA and remote monitoring. Its modular welded frame and scalable design make it easy to install or retrofit. Automated processes and detailed digital interfaces enable real-time performance tracking, diagnostics, and remote troubleshooting, ensuring smooth operation and minimal downtime.

FAQ's of Industrial Slab Caster Machine:

Q: How does the ISC-8000 achieve precise slab dimensions and high accuracy?

A: The ISC-8000 uses a single-strand process with a copper tube oscillation mould and a laser-guided alignment system. A PLC-based control system with embedded level, temperature, speed, and position sensors provides real-time monitoring and adjustment, resulting in consistent slab thickness (150-250 mm), width (800-2200 mm), and dimensional accuracy within 1 mm.

Q: What safety features are incorporated to protect operators and machinery?

A: The machine is equipped with multiple operational safety features including emergency off switches, fault alarms, and safety interlocks. These are complemented by a touch panel HMI for instant alerts and control, ensuring rapid response to any abnormal conditions, and helping maintain a safe production environment during high-pressure, high-temperature casting operations.

Q: When should routine maintenance be performed on the slab caster?

A: Routine maintenance should be scheduled in accordance with the manufacturer's recommendations, typically based on production hours or at regular monthly intervals. The machine's centralized automatic lubrication system and remote monitoring capabilities make it easy to track service needs and performance, minimizing unplanned downtime and extending machine lifespan.

Q: Where is the ISC-8000 most effectively utilized?

A: The slab caster is ideally deployed in steel plants for the mass production of slabs. Its design supports demanding industrial environments due to its robust structure, high production rates, electrical compatibility (415 V, 50 Hz), and advanced automation suited for export and industrial markets in China and abroad.

Q: What is the process for cooling and what are its benefits?

A: The ISC-8000 uses a closed-loop water jet system and spray nozzle array for efficient primary and secondary cooling. This ensures rapid and uniform solidification of the cast slab, reducing surface defects and internal stresses. Efficient cooling enhances slab quality, machine longevity, and operational efficiency at high temperatures up to 1600C.

Q: How is the ISC-8000 operated and monitored for performance?

A: Operators control and monitor the machine via a touch panel HMI and receive data from extensive sensors for level, temperature, speed, and position. The PLC-based automation, remote SCADA monitoring, and centralized lubrication simplify both operation and diagnostics, enabling precise adjustment and fast responses to production requirements.

Q: What are the primary benefits of using the ISC-8000 slab caster?

A: Key benefits include high throughput (60 tons/hour), modular construction for easy integration, robust anti-corrosive design, high accuracy, reduced maintenance needs, and advanced automation for reliable, consistent output. The system's operational flexibility and comprehensive safety features make it a strong investment for steel production facilities.

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